Electromechanical automatic rebar cutting bench with 3 transfer roller tracks and a second additional rebar conveyor.
Thanks to the second transfer track, parallel to the cutting unit, cutbars can be placed along the whole length of the roller track optimizing the use. This means that the same roller track can be used to store different orders.
Basically, it is as if you had a much greater number of roller tracks allowing a better cutting optimization thus reducing the quantity of scraps.
Besides being flexible and fast, its electromechanical technology ensures
high accuracy;
minimum noise production;
reduced power and air consumption;
reduced maintenance.
Cuts per minute:30
Pulling Speed:115 m/min (380 ft/min)
Pulling Speed (Brushless):160 m/min (530 ft/min)
Average power consumption:3 kWh
From tool development and toolmaking to series production, we are your competent partner with years of experience.
Maximum dimensions for stamping tools: 600 x 350 x 400 mm.
Available equipment includes: stamping and bending machines (Bihler, Koradi, Ghislanzoni), presses (Roche, Balconi, Benedetti), wire erosion machines (Agie Charmilles), and CNC milling machines (Akira-Seiki).
Stirrup bender and bar shaping machine from coil with disk bending system for the production of stirrups and shaped wires with bends at both ends using wires up to Ø 14 mm (#4).
Driven by electric servomotors.
This automatic shaping and stirrup bender from coil is equipped with
Max. pulling speed 150 m/min (500 ft/min)
Straighteners (horizontalvertical) with electronic and independent setting for the 2 wires with Joystick
Disk bending unit
Cutting with Brushless motors
Cutting unit with adjustable wire guide, reversible mobile and fixed cutting blades
Web Teleassistance
Processed wire type:Coil
Single strand:1 Ø 6÷14 mm (#4)
Double strand:2 Ø 6÷10 mm (#3)
Pulling speed:150 m/min (500 ft/min)
Bending speed:2345°/sec
Average power consumption:4 kWh
Automatic plant for the production of calendered bars from Ø 12mm to Ø 40mm.
The bars are automatically selected, positioned, transferred to the calendering machine, calendered and then unloaded without the need for operator intervention.
The calendering center COMPASS 40 guarantees
the insertion of the bars always oriented in the same way;
automatic control of the bending radius;
an automatic manufacturing process;
greater safety for the operator.
COMPASS 40 can operate in 3 ways
Automatic with single bar it allows automatic feeding of the bar and electronic check of the produced bar bending radius;
Automatic with multiple bars it allows the automatic feeding of the bars without checking the bending radius;
Manual with the same features of a CER40 calendering machine.
Bars calendering is mainly used in the construction of foundations for wind turbines or tunnels (those not made with prefabricated elements).
Plate revolving speed:13-42 rpm
Calendering wheel height:80 mm (4 Ø 20 mm)
Min. calendering radius:2000 mm
Bidirectional stirrup bender and bar shaping machine from bar for the production of stirrups, shaped wires and cuttosize bars using bars up to Ø 22 mm (#7). Driven by electric servomotors.
These automatic stirrup benders and bar shaping machines are equipped with
Max. pulling speed 120 m/min (400 ft/min)
Semiautomatic cycle for shaped wires with bends on both ends
Virtual mandrel
Web Teleassistance
Automatic loader Genius (Optional)
3D version for the production of tridimensional pieces.
Processed wire type:Coil
Straightening capacity:1 Ø 8÷22 mm (#7)
Bending capacity:2 Ø 8÷16 mm (#5)
Pulling speed:120 m/min (400 ft/min)
Bending speed:840°/sec
Average power consumption:2 kWh
Bidirectional automatic bar shaping machine from bar, with 2 bending heads for the production of shaped wires and cuttosize bars using wires up to Ø 32 mm (#10).
Driven by digital electric servomotors.
Bar Wiser 32 bar shaping machine are equipped with
Max. pulling speed 180 m/min (600 ft/min)
2 bending units (upper and lower)
Clamp for extraction of the end part of the bar
Virtual mandrel
Web Teleassistance
Automatic loader Genius (Optional)
Processed wire type:Bar
Single strand:1 Ø 10÷32 mm (#10)
Double strand:2 Ø 10÷22 mm (#7)
Pulling speed:180 m/min (600 ft/min)
Bending speed:450°/sec
Average power consumption:3 kWh
Bidirectional automatic stirrup bender from bar, allows to produce stirrups and cuttosize bars using wires up to Ø 22 mm (#7).
Driven by electric servomotors.
Bar Wiser 22N stirrup benders are equipped with
Max. pulling speed 120 m/min (400 ft/min)
Virtual mandrel
Web Teleassistance
Automatic loader Genius (Optional)
Processed wire type:Bar
Single strand:1 Ø 8÷22 mm (#7)
Double strand:2 Ø 8÷16 mm (#5)
Pulling speed:120 m/min (400 ft/min)
Bending speed:840°/sec
Average power consumption:2 kWh
Automatic dual directional stirrup bender for the production of stirrups from straight bars (up to Ø 22 mm #7) or coils (up to Ø 16 mm #5).
Driven by electric servomotors.
Bar Wiser 22N Multifeed automatic stirrup benders are equipped with
Max. pulling speed 100 m/min (330 ft/min)
External and internal straightening unit
Virtual mandrel
Web Teleassistance
Processed wire type:Bar/Coil
Pulling speed:100 m/min (330 ft/min)
Bending speed:685°/sec
Average power consumption:2 kWh
Bidirectional stirrup bender and bar shaping machine from bar for the production of stirrups, shaped wires and cuttosize bars using bars up to Ø 25 mm (#8).
Driven by electric servomotors.
These automatic stirrup benders and bar shaping machines are equipped with
Max. pulling speed 120 m/min (400 ft/min)
Semiautomatic cycle for shaped wires with bends on both ends
Virtual mandrel
Web Teleassistance
Automatic loader Genius (Optional)
3D version for the production of tridimensional pieces.
Processed wire type:Bar
Single strand:1 Ø 8÷25 mm (#8)
Double strand:2 Ø 8÷16 mm (#5)
Pulling speed:120 m/min (400 ft/min)
Bending speed:840°/sec
Average power consumption:2 kWh
Mesh Spider is the lifting equipment to move electrowelded mesh panels which, thanks to its innovative patented hiding guns, can hook mesh bundles from the inside.
Due to its automatic hooking and releasing device Mesh Spider can move one or more mesh bundles in a fast and safe way resulting in room saving as the bundles can be stocked one next to the other.
Thanks to its reduced dimensions, it can be used with both a crane or a forklift.
Available version
MESH SPIDER 46 m INT it is able to hook from the inside mesh bundles with 3 picking points.
Max. lifting weight:6000 kg (13200 lb)
Mesh length:4÷6m (13'÷20')
Mesh bundle height:150÷700 mm (8"÷28")
Min. Cross wires distance:150x150 mm (6"x6")
Picking points:3
Bidirectional automatic bar shaping machine from bar, with 2 bending heads for the production of shaped wires and cuttosize bars using wires up to Ø 28 mm (#8).
Driven by digital electric servomotors.
Bar Wiser 28 bar shaping machine is equipped with
Max. pulling speed 180 m/min (600 ft/min)
2 bending units (upper and lower)
Clamp for extraction of the end part of the bar
Virtual mandrel
Web Teleassistance
Automatic loader Genius (Optional)
Bar Wiser 28 Pack 0 Storage rack pneumatically operated.
Processed wire type:Bar
Single strand:1 Ø 8÷28 mm (#8)
Double strand:2 Ø 8÷20 mm (#6)
Pulling speed:180 m/min (600 ft/min)
Bending speed:574°/sec
Average power consumption:3 kWh
Coil Spider is a safe and small lifting device that, due to its uptodate features, can hook from the outside rolled and drawn coils (either rewinded or not).
Coil Spider is equipped with an automatic release and hiding guns (patented) which combined with its reduced dimensions allow it to unload goods from trucks and payoffs quickly and safely also in case of very low cranes.
Max. lifting weight:5000 kg (11000 lb)
Coil outer diameter:1150÷1400 mm (45"÷55")
Stirrup bender and bar shaping machine from coil with disk bending system for the production of stirrups and shaped wires with bends at both ends using wires up to Ø 16 mm (#5).
Driven by electric servomotors.
This automatic shaping and stirrup bender from coil is equipped with
Max. pulling speed 140 m/min (460 ft/min) HS Version 200 m/min (660 ft/min);
Straighteners (horizontalvertical) with electronic and independent setting for the 2 wires with Joystick;
Disk bending unit;
Cutting with Brushless motors;
Cutting unit with adjustable wire guide, reversible mobile and fixed cutting blades;
Web Teleassistance.
The 'bridge' version (Opera 16 Bridge) is suitable for accepting an optional mobile carriage which allows collecting and classifying the manufactured stirrups and rebars.
Processed wire type:Coil
Single strand:1 Ø 6÷16 mm (#5)
Double strand:2 Ø 6÷13 mm (#4)
Pulling speed:140 m/min (460 ft/min)
Bending speed:1900°/sec
Average power consumption:9 kWh
Mesh Spider is the lifting equipment to move electrowelded mesh panels which can hook mesh bundles from the outside.
Due to its automatic hooking and releasing device Mesh Spider can move one or more mesh bundles in a fast and safe way resulting in room saving as the bundles can be stocked one next to the other.
Thanks to its reduced dimensions, it can be used with both a crane or a forklift.
Available version
MESH SPIDER 46 m EST it is able to hook from the outside mesh bundles with 3 picking points.
Max. lifting weight:6000 kg (13200 lb)
Mesh length:4÷6m (13'÷20')
Mesh bundle height:150÷700 mm (8"÷28")
Picking points:3
Electromechanical automatic rebar cutting bench with 6 transfer roller conveyors.
The cutting bench 'BAT 6' represents the ideal solution for those working large numbers of smallsized orders and it is especially designed for civil housing.
Thanks to 6 different chambers optimise processing of small orders even without the transfer unit.
Besides being flexible and fast, its electromechanical technology ensures
high accuracy;
minimum noise production;
reduced power and air consumption;
reduced maintenance.
Cuts per minute:30
Pulling Speed:115 m/min (380 ft/min)
Pulling Speed (Brushless):160 m/min (530 ft/min)
Average power consumption:3 kWh
Stationary bars measuring and cutting plant, with shear operated by servomotor.
It has a second transfer rack parallel to the cutting unit. This way, cut bars can be placed on the whole length of the racks optimizing the use. This system enables a better cutting optimization, reducing the amount of scraps.
Electromechanical feeding and cutting head;
Feeding by means of servomotor;
Console with graphic colored touch screen LCD 8’’.
Cuts per minute:30
Pulling Speed:115 m/min (380 ft/min)
Pulling Speed (Brushless):160 m/min (530 ft/min)
Average power consumption:3 kWh
Stirrup bender and bar shaping machine from coil with 2 bending heads, allows to produce stirrups and shaped wires with bends at both ends using wires up to Ø 25 mm (#8).
Driven by electric servomotors.
These automatic stirrup benders and bar shaping machines are equipped with
Max. pulling speed 160 m/min (525 ft/min)
Straighteners (horizontalvertical) with electronic and independent setting for the 2 wires with Joystick
Patented feed unit that allows independent advancement for single o double wire (Optional)
2 bending unit
Automatic motorized wire change
Automatic adjustable wireguide
Web Teleassistance
Prestraightening Feeding Unit (Optional).
Processed wire type:Coil
Single strand:1 Ø 10÷25 mm (#8)
Double strand:2 Ø 10÷20 mm (#6)
Pulling speed:160 m/min (525 ft/min)
Bending speed:585°/sec
Average power consumption:10 kWh
Coil Flipper 3 is an efficient patented device for coil handling.
Thanks to its innovative design, it can lift and rotate coils from the horizontal to the vertical position in one simple movement.
Max. coil height:1800 mm (71")
Max. lifting weight:3000 kg (6600 lb)
Coil outer diameter:1200÷1300 mm (47"÷51")
Min. Coil inner diameter:900 mm (35")
Coil thickness:15÷25 cm (6"÷10")
Coil Mover is a safe and compact clamp for unloading trucks and handling coils in the factory.
Thanks to its innovative shape, it allows the hooking of the rewinded coils from the inside.
Coil internal diameter:550÷900 mm (22"÷35")
Max. lifting weight:5000 kg (11000 lb)
Bidirectional automatic stirrup bender for the production of stirrups and shaped wires both from bars (up to Ø 22 mm #7) and from coils (up to Ø 16 mm #5). The lower bending unit performs downward bends.
Driven by electric servomotors.
These automatic stirrup benders are equipped with
Max. pulling speed 100 m/min (330 ft/min)
External and internal straightening unit
Semiautomatic cycle for shaped wires with bends on both ends
Barholding clamp for downward bends
Virtual mandrel for the upper processing unit
Web Teleassistance
Processed wire type:Coil
Pulling speed:100 m/min (330 ft/min)
Bending speed:685°/sec
Average power consumption:2 kWh
Stirrup bender and bar shaping machine from coil with 2 bending heads for the production of stirrups and shaped wires with bends at both ends using wires up to Ø 16 mm (#5).
Driven by electric servomotors.
Also available HS version machine.
These automatic stirrup benders and bar shaping machines are equipped with
Max. pulling speed 140 m/min (460 ft/min) HS Version 200 m/min (660 ft/min)
Straighteners (horizontalvertical) with electronic and independent setting for the 2 wires with Joystick
AntiTwist electronic device (Optional)
Patented feed unit that allows independent advancement for single o double wire (Optional)
2 bending unit (upper and lower)
4 pulling drive wheels
Cutting unit with adjustable wire guide, reversible mobile and fixed cutting blades
Web Teleassistance
3D version for the production of tridimensional pieces.
Processed wire type:Coil
Single strand:1 Ø 6÷16 mm (#5)
Double strand:2 Ø 6÷13 mm (#4)
Pulling speed:140 m/min (460 ft/min)
Bending speed:1680°/sec
Average power consumption:5 kWh
Stirrup bender and bar shaping machine from coil with 2 bending heads for the production of stirrups and shaped wires with bends at both ends using wires up to Ø 20 mm (#6).
Driven by electric servomotors.
These automatic stirrup benders and bar shaping machines are equipped with
Max. pulling speed 140 m/min (460 ft/min)
Straighteners (horizontalvertical) with electronic and independent setting for the 2 wires with Joystick
AntiTwist electronic device (Optional)
Patented feed unit that allows independent advancement for single o double wire (Optional)
2 bending unit (upper and lower)
Pulling with 4 motors and 4 pulling drive wheels
Cutting unit with adjustable wire guide, reversible mobile and fixed cutting blades
Web Teleassistance
Prestraightening Feeding Unit (Optional)
Automatic motorized wire change (Optional)
3D version for the production of tridimensional pieces.
Processed wire type:Coil
Single strand:1 Ø 8÷20 mm (#6)
Double strand:2 Ø 8÷16 mm (#5)
Pulling speed:140 m/min (460 ft/min)
Bending speed:840°/sec
Average power consumption:8 kWh
Single direction automatic stirrup bender from bar. It can produce stirrups and cuttosize bars from bars of ø 13 mm (#4) or double ø 10 mm (#3).
Driven by electric servo motors. Possibility to produce upwards bends up to 90°.
Smart 13 Bar automatic stirrup benders are equipped with a device for the production of "bottlenecks".
Processed wire type:Coil
Single strand:1 Ø 6÷13 mm (#4)
Double strand:2 Ø 6÷10 mm (#3)
Pulling speed:100 m/min (330 ft/min)
Bending speed:1110°/sec- Single direction
Average power consumption:2 kWh
Electromechanical mesh cutting machine.
It cuts in two directions thanks to the two kW 3 cutting motors, a kW 0.75 press motor and a kW 0.55 feeding motor.
It is equipped with
Reinforced framework;
Continuous shear cutting unit;
Rubber inlaid meshpressing beam.
Electromechanical automatic bar cutting bench with 5 transfer roller tracks and a second additional rebar conveyor.
Thanks to the second transfer track, parallel to the cutting unit, cutbars can be placed along the whole length of the roller track optimizing the use. This means that the same roller track can be used to store different orders.
Basically, it is as if you had a much greater number of roller tracks allowing a better cutting optimization thus reducing the quantity of scraps.
The bar cutting bench "OPTIBAT 5" represents the ideal solution for those working large numbers of smallsized orders and it is especially designed for civil housing.
Besides being flexible and fast, its electromechanical technology ensures
high accuracy;
minimum noise production;
reduced power and air consumption;
reduced maintenance.
Cuts per minute:30
Pulling Speed:115 m/min (380 ft/min)
Pulling Speed (Brushless):160 m/min (530 ft/min)
Average power consumption:3 kWh
Electromechanical automatic rebar cutting bench with 3 transfer roller conveyors.
Besides being flexible and fast, its electromechanical technology ensures
high accuracy;
minimum noise production;
reduced power and air consumption;
reduced maintenance.
Cuts per minute:30
Pulling Speed:115 m/min (380 ft/min)
Pulling Speed (Brushless):160 m/min (530 ft/min)
Average power consumption:3 kWh
Bidirectional automatic stirrup bender from coil for the production of stirrups and cuttosize bars using wires up to Ø 20 mm (#6).
Driven by digital electric servomotors.
Coil 20 automatic stirrup benders are equipped with
Max. pulling speed 140 m/min (460 ft/min)
Straighteners (horizontalsverticals) with electronic and independent adjustment for the 2 wires with Joystick
AntiTwist electronic device (Optional)
Pulling with 4 motors and 4 pulling drive wheels
Cutting unit with adjustable wire guide, reversible mobile and fixed cutting blades
Web Teleassistance
Processed wire type:Coil
Single strand:1 Ø 8÷20 mm (#6)
Double strand:2 Ø 8÷16 mm (#5)
Pulling speed:140 m/min (460 ft/min)
Bending speed:1668°/sec
Average power consumption:5 kWh
Multirotor straightening and shaping machine using coils up to Ø 20mm for the production of straight bars, large stirrups and shapes with bends on both ends.
4 wheel drive pulling unit driven by servomotors for high speed production;
Maximum pulling speed 140 m/minute;
The straightening system uses rotors, each one dedicated to a single bar diameter which guarantees perfectly straight bars and wire diameter changes in just a few seconds;
Servomotor driven cutting unit guarantees high speed and high cutting accuracy;
2 bidirectional bending units work “offline” so the bars are bent in “masked time”;
Automatic bending tooling changeover for higher productivity;
Indexing carriage for the automatic collection and sorting of the bars produced.
Processed wire type:Coil
Straightening capacity:1 Ø 6÷20 mm (#6)
Bending capacity:1 Ø 6÷20 mm (#6)
Pulling speed:140 m/min (460 ft/min)
Bending speed:320°/sec
Average power consumption:20 kWh